Saturday, February 10, 2018

Midwest Plane Jane: Classic 1960 Cessna 172 Takes to the Sky Again After Restoration, Part 2 - Learning to Fly Again

By Carmelo Turdo
A classic 1960 Cessna 172A Skyhawk recently took to the skies again at the culmination of a new restoration program conducted in the heart of the Midwest. The product of a cooperative effort between Ambassador Certification and Consulting Services of Lee's Summit, MO and Big River Aviation located at St. Louis Downtown Airport, the aircraft has become the first "Plane Jane" success story. The early model Skyhawk, shown below, was recently transformed into a beautiful and smooth flying aircraft following a thorough inspection, repair and customization process that has become the model for another restoration already in progress. She was delivered to her new owner, Mr. Griffith Pickett, during a flight from St. Louis to Lee's Summit, MO Municipal Airport January 24th.

The aircraft at right was purchased last year by Mr. Pickett, who is returning to flying after recovering from a medical procedure. He was looking for an affordable, early model Cessna 172 with the original "steam gauge" cockpit. The price was right, but there was considerable work to be done before the aircraft could be signed off as safe to fly. It had been idle in a hangar in rural Illinois, south of St. Louis, since the 1990s with only occasional engine run-ups. The aircraft had been flown for only about 200 hours in the past 25 years, There was dry rot in the hoses and seals, a damaged aileron and pest damage to the interior. Fortunately, though, the exterior paint was well preserved, and the engine was in good condition (two very expensive items to replace). The work to make this classic 1960 Cessna 172A airworthy again was just beginning.

The sale of the aircraft was managed by Michael Jobe of Ambassador Certification and Consulting Services, and he went about the business of selecting an aircraft maintenance service provider in the St. Louis area to perform the required restoration work. The assignment was unique, being the launch of the company's "Plane Jane" Kustomization process wherein aircraft in poor or unknown condition are brought back to life for a new owner. This aircraft became the original "Jane," the proof of concept for the restoration methodology to be used in all subsequent aircraft. As he searched for a local facility providing the required depth of knowledge and attention to detail required for the restoration, one name kept rising to the surface: Paul Voorhees of Big River Aviation. Jobe met with Voorhees, and the project was launched shortly thereafter.

Michael Jobe describes the program as a start-to finish inspection and restoration process. "Before Kustomizing a plane, we absolutely must know the true condition of the aircraft. To  ensure safety of the public, we conduct an abnormally thorough inspection, going well  beyond a regular annual condition inspection. We seek to find 'hidden' safety risks on all prospective 'Plane Jane' projects. Jane had an extensive, historic story to tell." Those stories came mostly in her earlier years, where she flew tourists around Yellowstone National Park and crop dusted in Sikeston, MO. 

During the restoration, Big River Aviation replaced the windshield, floorboard, carpet, firewall, an aileron and all rubber and gasket components. They repaired the landing gear and brakes, installed flap gap seals, sent instruments for overhaul and performed many other internal servicing tasks too numerous to list here. 

Fast forward to January 24, and the aircraft is ready for delivery. The Aero Experience accompanied Big River Aviation owner and pilot Paul Voorhees on the flight from St. Louis Downtown Airport to Lee's Summit Municipal Airport, where Mr. Pickett and his wife, Janet, were waiting along with Michael Jobe. We lifted off around 10:00am, but due to unusually strong headwinds, we arrived a little after noon. The classic Cessna flew well, and Voorhees successfully tested the VOR and the wing-leveler autopilot along the way. 

In this first series of photos, we show the aircraft rollout at Big River Aviation before the flight, the thorough preflight inspection, fueling and some scenes during the flight:
























We arrived after struggling through strong headwinds for over two hours. Paul Voorhees discussed the work done to the aircraft and the log book entries with owner Griffith Pickett, and they went for a short orientation flight around the local area. Pickett was happy with the transformation of the aircraft, and there may be some updates to come as it is flown more over the next year.   
























The Aero Experience thanks Paul Voorhees of Big River Aviation, Michael Jobe of Ambassador Certification and Consulting Services, owner Griffith Pickett and Janet Pickett for their hospitality and assistance in our coverage of this story.    

Wednesday, February 7, 2018

Midwest Plane Jane: Classic 1960 Cessna 172 Takes to the Sky Again After Restoration, Part 1 - Look at Her Now

By Carmelo Turdo
A classic 1960 Cessna 172A Skyhawk recently took to the skies again at the culmination of a new restoration program conducted in the heart of the Midwest. The product of a cooperative effort between Ambassador Certification and Consulting Services of Lee's Summit, MO and Big River Aviation located at St. Louis Downtown Airport, the aircraft has become the first "Plane Jane" success story. The early model Skyhawk, shown below, was recently transformed into a beautiful and smooth flying aircraft following a thorough inspection, repair and customization process that has become the model for another restoration already in progress. She was delivered to her new owner, Mr. Griffith Pickett, during a flight from St. Louis to Lee's Summit, MO Municipal Airport January 24th.

The Aero Experience was pleased to accompany Big River Aviation Owner, Paul Voorhees, on the delivery flight as depicted here in Part 1 of this series. We will continue the story of the restoration and "Plane Jane" process in future posts. We thank Paul Voorhees of Big River Aviation, Michael Jobe of Ambassador Certification and Consulting Services, owner Griffith Pickett and Janet Pickett for their hospitality and assistance in our coverage of this story.    















Monday, February 5, 2018

Gateway Jets: Managing the Citation Mustang, Part 2 - Best Plane for the Mission

By Carmelo Turdo
Owning and operating a Cessna Citation jet should be a rewarding experience. What could be better than arriving at your destination in your own aircraft, on your own time, ready to step out and get on with your day? The availability of more affordable and efficient business jets, along with more professional aircraft management and crew options, make this a great time to consider investing in the Cessna Citation model that best fits your needs.
http://www.gateway-jets.com/
The Aero Experience continues our  series of feature stories highlighting the Cessna Citation Mustang, the smallest Citation model, managed by St. Louis-based Gateway Jets. We recently met with Corey Tomczak, Gateway Jets President and pilot rated in the Citation family, for some advice on selecting and managing the Citation Mustang. 

In Part 1 of this series posted last week, Tomczak summed up the value of the Citation Mustang as the best choice for new jet owners, especially those who currently own piston or turbo-prop powered aircraft. “The Citation Mustang is a great entry-level jet. Its operational costs are similar to turbo-props, with speeds up to 100 knots faster. It offers a great step up from piston or turbo-prop aircraft without breaking the bank. Upgrading to this jet allows you to fly above most weather, and the pressurization provides added comfort and safety."

During our visit, we discussed the typical mission profile of the aircraft currently managed by Gateway Jets. The needs of the customer are matched perfectly with the performance of the Citation Mustang.

“This aircraft is perfect for these specific owners," Tomczak explained. "We can have up to five adults here and one pilot and make the trip non-stop. This aircraft provides a great shuttle between St. Louis, West Virginia and Kentucky for the owners of this plane. This aircraft was designed for a mission of around 800 miles with four passengers (or longer range when lightly loaded). The owners utilize it for their trips from 200-450 nautical miles, which allows us to take 4-5 passengers and full baggage.” 
Corey Tomczak showed The Aero Experience around the Citation Mustang, highlighting the jet's safety features, comfortable cabin and modern cockpit. The Citation Mustang's compact size belies the amount of interior space and advanced technology built into the design. This newer member of the highly successful Cessna Citation family includes many of the best features of the series but with lower initial and operating costs.

Climbing into the jet through the wide door is easy using the fold-out steps. Once inside, passengers can pass between the first row and have plenty of room to turn around and pick out one of the four comfortable cabin seats for the flight. This aircraft, the High Sierra Edition, features full leather wrapping and leather stitch package with four-seat club arrangement. The aircraft also features an optional lavatory seat, a refreshment and beverage console behind the crew seats and the optional satellite phone service.     















We sat comfortably in the Citation Mustang's cabin. The high quality of the seat leather and interior fixtures was obvious, and visibility out of the windows was excellent. “At 6 foot 2, I am by no means cramped back here," Tomczak said. "It’s a comfortable ride and a quiet environment. It is ultra-quiet – there is no reason to wear a headset. The Citation Mustang has pull-out tables on both sides and XM Radio adapters for the rear seat passengers. One of the key features the passengers like is the XM audio. They can control up to 200 stations on this remote (control), and plug into these headsets and adjust the volume.” Whether the flight is one hour or longer, the trip can be both enjoyable and productive.
From a pilot's point of view, the Citation Mustang is a pleasure to fly. The modern cockpit and Cessna Citation family heritage make pilot training and type rating a smooth process. The large cockpit windscreen and side windows provide exceptional visibility. Corey Tomczak, a veteran pilot of the Cessna Citation series, had high praise for the Citation Mustang. “All Citation Mustangs offer the Garmin G1000 three-screen avionics suite. This makes the pilot’s job simpler and allows the crew to focus on flying the aircraft, monitoring systems and looking out for traffic. The power-plant system is engine-controlled. The pilot sets the throttle and the computers do the rest. The large displays offer great situational awareness.”





The Citation Mustang design includes the best qualities of the Citation aircraft family. Tomczak showed us around the exterior of the jet, pausing in front of the wing. "The Citation Mustang is an all-weather aircraft, equipped with a pneumatic de-ice system on the leading edge of the wing," he explained. "The rubber boots inflate and contract when ice is present, shedding the ice. The engines of the Citation Mustang are heated with bleed air, hot air taken from the engine to prevent ice from forming on the inlet.” These de-ice boots are low maintenance and do not take power away from engine like bleed air systems on larger aircraft.  St. Louis-based Gateway Jets offers aircraft management services for the Cessna Citation family of jets, including the Citation Mustang like the one featured here owned by an actual Gateway Jets client. The Aero Experience thanks Corey Tomczak of Gateway Jets for the tour of the jet in this story. In Part 3 of this series next week, we will continue our discussion with Corey Tomczak about the aircraft management services offered by Gateway Jets.
Turning to the left engine, he continued, “The Citation Mustang has Pratt & Whitney engines that are electronically controlled, relieving the pilot of some of the management duties while increasing the efficiency of fuel burn.” These engines are very reliable, with an inspection interval of 3,500 hours. He reported using about 90 gallons per hour during flights made with this client.

St. Louis-based Gateway Jets offers aircraft management services for the Cessna Citation family of jets, including the Citation Mustang like the one featured here owned by an actual Gateway Jets client. The Aero Experience thanks Corey Tomczak of Gateway Jets for the tour of the jet in this story. In Part 3 of this series next week, we will continue our discussion with Corey Tomczak about the aircraft management services offered by Gateway Jets.